Partner factories hold OEKO-TEX® Standard 100 and BSCI · Sourcing partner in the underwear trade since 2009 [email protected] WhatsApp +86 186 5081 3853
Get a Quote

Sourcing & Procurement

Women’s Panties Manufacturing: Silhouettes, Gusset and What to Specify (2026)

Quick answer. Women’s panties normally run on a minimum of 2,000 pieces per style and colour, with trials from around 1,000. Four specification items decide the garment: the silhouette and coverage, the fabric with its blend and weight, the gusset and lining — which is usually a different fibre from the body and accounts for most comfort complaints — and the size grade per market. Sampling takes 7–10 days on a stock block and 12–18 days for full development.

1. The silhouette spectrum, and what each one costs

The category is not one garment with variations; it is several distinct blocks, and each carries its own pattern and its own minimum.

  • Brief. Full back coverage and a mid rise. The volume silhouette in most mature markets.
  • Bikini. A higher leg opening than a brief, with less back coverage. The mainstream silhouette in younger segments.
  • Hipster. A lower rise with fuller back coverage — sits on the hip rather than the waist.
  • High-cut. A much higher leg opening, which raises fabric consumption and changes the leg-opening elastic requirement.
  • Boyshort. Full coverage with a short leg; the closest in construction to a men’s boxer brief.
  • Thong and g-string. Minimal coverage, with the highest dependency on the elastic and the seam finish.
  • Seamless. Knitted as a piece rather than cut and sewn, which is a production route rather than a silhouette.

Coverage is what moves the cost, because it changes fabric consumption per piece. A high-cut and a brief in the same cloth do not price the same, which is why a quotation should state the silhouette rather than “panties”.

2. The gusset is a specification line of its own

  • Usually a different fibre. The lining is commonly cotton even when the body is modal, microfibre or a lace knit, because the two are doing different jobs.
  • Most comfort complaints sit here. In this category the lining accounts for a disproportionate share of returns, which is why it is quoted, sampled and inspected as its own item.
  • Construction matters as much as fibre. A flat seam at the gusset edge matters more than the fibre name on a garment worn all day.
  • Content has to be labelled accurately. Fibre percentages are a legal declaration in most markets, and the lining is part of it.

3. Fabric and finish

  • Cotton and cotton-rich. The volume base; breathable and easy to wash.
  • Modal and micro-modal. Softer hand and better drape; used in comfort-positioned ranges.
  • Microfibre and polyamide blends. Smooth surface, good shape retention, often used for seamless and for print-led ranges.
  • Lace and mesh. A different construction rather than a different fibre — check the stretch recovery and the edge finish, not only the appearance.
  • Weight in g/m² alongside the blend. In this category the weight difference between a summer and a winter version of the same style is a specification item.

4. Size, grading and the ends of the run

  • Confirm the band per market. EU, US and UK runs are cut to different blocks, and women’s blocks vary between markets more than men’s do.
  • Expect a second block for extended sizes. Extending a band usually needs a re-graded set rather than more sizes on the same block.
  • Check the ends. Fit complaints concentrate at the smallest and largest sizes, because the middle is usually the developed size.
  • Grading cost is one-time and sits with the pattern cost, before any garment is cut.

5. MOQ and lead time

  • Minimum. Around 2,000 pieces per style and colour, with trials from about 1,000.
  • Granularity. Per style and per colour — six silhouettes in three colours is eighteen minimums, not one.
  • Fastest lever. Reduce the silhouette count rather than the quantities within each.
  • Sampling. 7–10 days on a stock block, 12–18 days for full custom development.
  • Bulk production. 45–60 days for a new style, 30–40 days on a repeat, from the approved pre-production sample.
  • Sea freight. 30–35 days to Europe or the US east coast.
  • Peak season. August to October adds 10–15 days.

6. Common specification errors

  • Quoting “panties” without naming the silhouette. Coverage changes consumption, so an unnamed silhouette cannot be compared.
  • Inheriting the gusset from the body fabric. It is usually a different fibre and it is where the complaints sit.
  • Specifying lace or mesh without checking the recovery. The edge finish and the stretch behaviour decide how it wears.
  • Extending a size band without re-grading. The garment measures correctly and sits wrong at the ends.
  • Assuming one block serves every silhouette. A bikini and a boyshort cut from the same block rarely both fit.
  • Leaving the colour ratio undecided. In this category colour, more than fabric, drives end-of-season markdown.

7. How to compare two quotations

  • Silhouette stated. By name and by coverage rather than by the category word.
  • Gusset and lining itemised. Fibre and construction on their own line.
  • Fabric and weight itemised. The same fibre at a different weight is a different garment.
  • Grading cost shown separately. One-time, and it explains why a first order prices differently.
  • Minimum basis, trade term and validity. Per style and colour, FOB and the port, plus how long the figure stands.

· Xiamen Unitex Trade Co., Ltd. — OEM & ODM underwear sourcing partner

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.
Supplier Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — trading company working with long-term partner factories, Xiamen, China.
Silhouette 1 Brief — full back coverage, mid rise; the volume silhouette
Silhouette 2 Bikini — higher leg opening, less back coverage
Silhouette 3 Hipster — lower rise with fuller back coverage
Silhouette 4 High-cut — much higher leg opening; higher consumption
Silhouette 5 Boyshort — full coverage with a short leg
Silhouette 6 Thong and g-string — minimal coverage; elastic-dependent
Production route Seamless — knitted as a piece rather than cut and sewn
Decision 1 Silhouette and coverage — changes consumption per piece
Decision 2 Fabric and weight — fibre, blend ratio and g/m²
Decision 3 Gusset and lining — usually a different fibre; its own line
Decision 4 Size grade — block confirmed per market, checked at both ends
Minimum ~2,000 pcs per style and colour · trials from ~1,000
Sampling 7–10 days stock block · 12–18 days full development
Bulk production 45–60 days new style · 30–40 days repeat
Markdown driver Colour, more than fabric or construction

Buyer checklist

  • Name the silhouette by coverage rather than using the category word.
  • Specify the gusset lining fibre and construction as its own line.
  • Confirm the fabric as fibre, blend ratio and weight in g/m².
  • Check the leg-opening elastic on the higher-cut silhouettes.
  • Confirm the size block per market and check both ends of the run.
  • Ask whether extended sizes need a re-graded set rather than more sizes.
  • Check the recovery and edge finish on any lace or mesh style.
  • Decide the colourway ratio before choosing shades.
  • Ask for the minimum per style and colour with the trial price shown separately.
  • Compare quotations silhouette by silhouette rather than on a range average.

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.)

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.

Sources & references

  1. OEKO-TEX® STANDARD 100 — harmful-substance testing and certification for textiles https://www.oeko-tex.com/en/our-standards/oeko-tex-standard-100
  2. OEKO-TEX® Label Check — verify a certificate number at the issuing body https://www.oeko-tex.com/en/label-check/
  3. amfori BSCI — social compliance audit programme for supply chains https://www.amfori.org/
  4. US FTC — Clothing and Textiles: labelling and advertising guidance https://www.ftc.gov/business-guidance/industry/clothing-and-textiles
  5. EUR-Lex — EU legislation https://eur-lex.europa.eu/
  6. EU single market — product requirements https://single-market-economy.ec.europa.eu/
  7. ISO 3758:2023 — Textiles: care labelling code using symbols https://www.iso.org/standard/74401.html
  8. ISO 2859-1 — sampling procedures for inspection https://www.iso.org/
  9. GOTS — Global Organic Textile Standard https://global-standard.org/

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.

Buyer Questions

MOQ, lead times, certification and trading terms

Around 2,000 pieces per style and colour, with trials from about 1,000. The minimum applies per style rather than per order, which matters more here than in most categories because the silhouette count is wider — six silhouettes in three colours is eighteen minimums, not one. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Because the lining is usually a different fibre from the body — commonly cotton on a modal or microfibre garment — and it accounts for a disproportionate share of comfort complaints. Specifying it separately means it is quoted, sampled and inspected as its own item rather than inherited. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Yes, through coverage. A high-cut panty and a brief in the same cloth do not price the same, because the fabric consumption per piece differs. That is why a quotation should name the silhouette rather than use the category word, which says nothing about coverage. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Rarely. A bikini and a boyshort cut from the same block rarely both fit correctly, because the coverage and the rise differ. Each silhouette needs its own pattern, which is why the pattern cost scales with the number of silhouettes rather than with the order volume. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Confirm the band and the block per market, since women's blocks vary between markets more than men's do. Check the fit at the ends of the run rather than the middle, and expect extended sizes to need a re-graded set rather than additional sizes on the same block. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Colour more than fabric or construction. An unsold neutral can carry into the next season while an unsold trend shade cannot, which is why the ratio between volume shades and trend shades is the decision that sets the markdown exposure. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Leave a Reply

Your e-mail address is not published. Comments are moderated before they appear.