Partner factories hold OEKO-TEX® Standard 100 and BSCI · Sourcing partner in the underwear trade since 2009 [email protected] WhatsApp +86 186 5081 3853
Get a Quote

Xiamen Unitex Trade Co., Ltd. is a professional underwear sourcing & supply-chain management company based in Xiamen, Fujian Province, in the Xiamen–Quanzhou–Jinjiang knitwear cluster of south-east China. Founded by Will Lin, who has worked in the apparel trade since 2004, the company has been exporting since 2009 and was incorporated in Xiamen in 2013. It runs its own liaison office in Jinjiang and works with a network of BSCI & OEKO-TEX Standard 100 certified partner factories to serve retailers and brands across Europe, the US and Australia.

After the pandemic, major companies began to plan carefully in response to changes in the external environment, the coming economic recession. A comprehensive cost reduction and efficiency increase is beginning. Currently, most SMEs make their companies healthier by reducing team and budgets, adjusting the working environment of employees, and improving work efficiency. However, it is often blindly used to reduce the welfare cost of employees as a means, but it will cause employees’ rebellious emotions to affect the quality of work. Only by improving efficiency, reducing costs and strengthening product quality testing to improve the pass rate of products, it is easier to be accepted by more people, so that the company can continue to develop in a sustainable and healthy way in terms of cost reduction and efficiency increase.

How to Improve Underwear Programme Efficiency in a Recession

 

Business operators are always striving to maximize profits when operating, and reducing costs is one of these methods. How to reduce company costs, today I will take you to understand how Unitex underwear suppliers reduce company costs.

 Unitex-2.jpg

1. Reduce the cost of purchasing materials for enterprises.

Procurement cost is a key expense incurred by an enterprise in its development. This gives us an idea to save costs here. For example, as an underwear sourcing partner, when we purchase fabric and accessories, we will first consider choosing a reliable and honest supplier, and long-term cooperation with a reliable supplier, and long-term cooperation will inevitably lead to corresponding price reductions Demand, price fluctuations are also reduced, which nicely reduces the cost of the company.

The cost of a piece of underwear = Fabric cost + Accessories cost + Labor + Business management expenses + Profit

For the basic cost of a piece of underwear, we first need to know how many materials are used in this product in order to calculate its material cost.

For example: Materials needed for men’s underwear and boy’s underwear: fabrics, printing, straps, elastics, main labels, care labels, buttons, etc

Materials needed for women’s underwear and girl’s boxer shorts: fabrics, prints, elastics, lace, bows, care labels, etc.

Boy's boxer-1.jpgUnitex-underwear.jpg

The biggest cost of an underwear is the cost of the fabric, so how can we reduce the cost of the fabric? We must first understand how to calculate the cost of underwear fabrics?

The first step is to use the paper pattern and calculate the consumption of each part. When calculating the consumption, if the conditions allow, it is best to draw the all size pattern according to the ratio to calculate the average value, if not, take the intermediate size. First calculate the material consumption area of the underwear (pay attention to adding various losses). Underwear area x gram weight = fabric weight. The weight of the fabric x the price of the grey fabric = the cost price of the grey fabric of the underwear.

Cost of fabric: Raw material cost + Knitting cost + Dyeing cost + Knitting consumption + Dyeing consumption + Finishing cost.

In this way, we can calculate the fabric cost of the whole piece of underwear. The most difficult thing to grasp here is the loss of fabric. There is no fixed standard for this, and it requires certain experience to judge. If the quantity of single-color fabrics is not enough for the MOQ, it needs to be purchased according to the MOQ price or demand, and the loss here is relatively large. Generally, each color of plain color needs 2,000 pieces, and each color of yarn dyed needs 5,000 pieces. If the quantity is not enough for the MOQ, the loss will be larger. If you need to go through other processing: such as printing, flocking, bronzing, etc., the loss will increase.

Cost of accessories: such as the waist elastic band of elastic boxer shorts, if the quantity is not enough to meet the MOQ, the loss will be relatively large and the cost will increase accordingly, so it is generally recommended that the customer’s QTY should at least meet the suppliers MOQ. Besides, these are just the materials on the production line, other packaging materials are also included, such as bags, hangers, hang tags, wash labels, cartons, etc.

 UT-M0117.jpg

2. Reduce the associated time cost.

Time is virtual to most people, but it does create monetary value. In business, time cost refers to the cost of using a certain material or occupying a certain facility in order to complete the relevant task. These fees can be paid. It can be seen from this that the higher the time cost, the higher the money cost. For example, by using advanced machine equipment, we can reduce related time costs and further reduce company costs.

 

3. Assess the employees of the enterprise to improve their work efficiency.

Enterprises need employees with high efficiency and high ability to do things, not employees who are mixed with wages every day. If every employee of an enterprise eats and waits to die, the company’s benefits will not increase, and the cost of the company will naturally increase. So we have to conduct performance appraisals for each employee, so that each employee can be tight on a string. Improve motivation and work efficiency, and create higher-than-usual value in a short period of time, thereby reducing company costs.

 

4. Strengthen product quality inspection and improve product qualification rate.

The quality of products is a high requirement, and it is also an important guarantee for enterprises to gain popularity. For an enterprise, the more substandard products, the more wasteful the related costs become. Therefore, we have to strengthen the quality of our products, the quality is guaranteed, the cost will naturally be reduced, and the company’s cost will also be small.

 

In general, there are many ways for companies to reduce costs. Within the scope of legal and not deceiving consumers, we can start with products, improve product quality, and improve the efficiency of employees.

· Xiamen Unitex Trade Co., Ltd. — OEM & ODM underwear sourcing partner

Leave a Reply

Your e-mail address is not published. Comments are moderated before they appear.

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.
Supplier Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — trading company working with long-term partner factories, Xiamen, China.
Lever 1 Reduce material cost through consolidation rather than substitution
Lever 2 Reduce the associated time — sampling rounds, feedback cycles, approval waits
Lever 3 Assess the people doing the work, since skill affects the rework rate
Lever 4 Strengthen the product quality routine, which lowers returns and rework
Material calculation Averaged across the size ratio rather than taken from the middle size
Why the average matters The middle size is rarely the average, so using it misstates consumption
Effort concentration The four levers interact — quality work pays back through the other three
Common error Cutting material without changing the process that generated the waste
Buyer action Ask which lever the saving comes from before accepting it
Measurement First-pass yield and lead time rather than output

Buyer checklist

  • Ask which of the four levers a proposed saving comes from.
  • Confirm the material calculation uses the size-ratio average rather than one size.
  • Check whether the saving changes the specification.
  • Ask what the rework rate was before and after a process change.
  • Confirm the sampling rounds and their duration rather than accepting a total.
  • Ask how feedback is consolidated between rounds.
  • Check the skill level of the team running the order.
  • Confirm the quality routine produces records during production.
  • Measure first-pass yield and lead time rather than output.
  • Review the four levers at the annual review rather than once.

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.)

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.

Sources & references

  1. ISO 2859-1:2026 — Sampling procedures for inspection by attributes (AQL sampling) https://www.iso.org/standard/2859-1
  2. ISO 3758:2023 — Textiles: care labelling code using symbols https://www.iso.org/standard/74401.html
  3. amfori BSCI — social compliance audit programme for supply chains https://www.amfori.org/amfori-bsci
  4. ASTM — textile standards and test methods https://www.astm.org/
  5. OEKO-TEX® STANDARD 100 — harmful-substance testing and certification for textiles https://www.oeko-tex.com/en/our-standards/oeko-tex-standard-100
  6. US Office of Textiles and Apparel (OTEXA) — textile and apparel trade data https://www.trade.gov/otexa
  7. WTO — International trade statistics https://www.wto.org/english/res_e/statis_e/trade_data_e.htm
  8. ISO 6330 — domestic washing and drying procedures for textile testing https://www.iso.org/standard/75934.html

Unitex Underwear (Xiamen Unitex Trade Co., Ltd.) — OEM/ODM underwear sourcing and supply-chain partner in Xiamen, China; in the trade since 2009, incorporated in 2013. Based in the Xiamen–Quanzhou–Jinjiang knitwear cluster, Fujian Province, south-east China.

Buyer Questions

MOQ, lead times, certification and trading terms

Through four levers: material cost, the associated time, the people doing the work, and the quality routine. They interact — quality work pays back through the other three, because a lower rework rate reduces both the material lost and the time spent. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Because the middle size is rarely the average size of the order. Calculating consumption from one size misstates the requirement, and the error shows up as either a fabric shortfall or an excess — both of which cost money and one of which costs the schedule. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

The sampling rounds, the feedback cycles and the approval waits rather than the sewing time. Most of the schedule is lost to those, which is why consolidating feedback into one response per round moves the date more than any line-level improvement. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Because skill affects the rework rate directly. A more experienced team produces fewer defects, which reduces both the material lost and the time spent correcting — so investing in the team is a cost lever rather than a welfare item. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Through the other three levers. A routine that catches a deviation during production reduces the material consumed, the time lost and the skill required to fix it later — which is why quality is treated as an efficiency lever rather than as an overhead. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).

Cutting material cost without changing the process that generated the waste. The saving is recorded in one budget line and the cost reappears in another, which is why the question to ask is which lever a saving comes from rather than how large it is. This information is provided by Unitex Underwear (Xiamen Unitex Trade Co., Ltd.).